Back to School (Bottling Division)

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The bottling finally took place this weekend. To me this marks the closure of the school winemaking, and the signal to concentrate fully on the pro thing. Complicating things is an influx of software work that has failed to capture my interest. Which is too bad since I could use the money.

 

Most of the class was expected to show up, 13 out of the original 18  Of the 18 people that started the class back in August 2007, 15 had stayed for part 2, and 13 would probably show up for our final activity as a class. Everyone in the group gets along well, from my perspective.

 

Of the 2 no-shows one was Josh, my partner in the Sangiovese, and Robert S., who had to work but would be along to the party later.

 

There had already been two bottling sessions: Norm had wanted to do a Rose so we would have wine in the first semester and thanks to the generous Merlot allotment from Buttonwood a Merlot Rose it would be.

 

The class had a large amount of merlot and in fact Buttonwood seemed to happy to allow us to take as much as we wanted. They have a huge amount of Merlot planted and I'm not sure it's right for the area. I remember back in the old (i.e. early 1990's) days Buttonwood Merlot was well thought of and I personally enjoyed several bottles. I've lost track of Buttonwood Merlot but I think they still make some. I'm sure  the Sidfeways movie hasn't helped sales.

 

The Buttonwood Merlot vineyard is quite picturesque and expertly farmed. The class swarmed the vineyard like locusts and within an hour we had over a ton of nice looking grapes. It was a relaxing picking experience.

 

To make Rose you take red grapes and press them off the skins (like a white). The skins provide the color in red wine, so voila, you get rose. We fermented it dry, filtered it and bottled it all within the span of 3 weeks. Someone printed some fairly nice labels and there it was.

 

The Merlot Rose is not bad. It has no flaws and tastes clean but in my opinion tastes somewhat diluted, almost watery. Nevertheless, we'd made and bottled wine, no matter what happened from here on in.

 

The second bottling experience was the Chardonnay. We had received Chardonnay grapes from North Canyon Vineyards, the benefactors of the beautiful pinot grapes. The Chardonnay grapes were also beautiful but the Chardonnay tasted so bad I had lost interest.

 

Shortly after the class started Norm decided it was time to rack the wines, essentially transferring the wine among barrels and leaving the sediments and lees (dead yeast behind).

 

This worked wonders with the Chardonnay, which went from tasting like white wine flavored mud to tasting like good Chardonnay. I missed the Chardonnay bottling session, where the wine had been filtered before bottling. I was shocked at how good the wine had become. It was a real eye opener in the evolution of a wine throughout the process. The chardonnay was bottled in April and I've had a few since. All very good.

 

We would bottle 5 barrels: my Sangiovese a la Toscana, Cabernet Franc donated from Bien Nacido Vineyard, the brown Pinot Noir and 2 Cabernet based wines from Steinbeck Vineyards in Paso Robles: a field blend with Cab, Merlot and Petite Sirah and a straight Cab that John B. intended to buttress with the Franc and ubiquitous Buttonwood Merlot.

 

There was no separate Buttonwood Merlot. Most of it had gone into the Sangiovese. The Sangiovese-Merlot blend was about 50-50% and John and I had talked about goosing it with some Steinbeck Vineyard cabernet.

 

John was the keeper of the Cab. He had arranged the acquisition of the Steinbeck Vineyard grapes, which happened very late in the firs semester: John and his wife picked the grapes after all the red wine was in barrel; he had talked about it for so long I was wondering if it would happen.

 

John is an affable man, who also runs 2 grocery stores and plays in the local symphony orchestra. Like everyone in the class he likes wine. He had recently converted his swimming pool into a wine cellar (his stores feature an eclectic wine selection)

 

The Steinbeck vineyard is a large operation in Paso Robles that supplies several hundred tons of grapes to many different wineries. It's also machine harvested, which meant that the grapes at the end of each row were there for the taking (the machine pick skips the last few vines on each row). John knows Howie Steinbeck, proprietor, and Howie  offered John the unpicked fruit. John had shepherded his 2 batches of cabernet himself and was in charge of those 2 barrels.

 

My situation was more complicated. Although Josh and I had picked and paid for the grapes, inoculated the wine, done some punchdowns and made the decisions about aging, which essentially consisted of whether to add oak chips. (I decided yes and added a heavy dose to the wine, since we had been give the crappiest barrel in the school's small inventory, a barrel that I knew would impart zero oak flavor).

 

The additional problem is that our Sangiovese allotment was so meager we ended up with under 400 pounds and didn't have enough wine to fill a barrel (the birds! The birds!). It made sense to Josh and myself to fill it out with merlot to fill out the barrel. The idea of making a "Super Tuscan" style wine was romamtic. The Sangiovese was an over the top fruit bomb with very little acidic structure (I had to blitz it with a large dose of tartaric acid prior to fermentation) I felt that the low alcohol and acidic merlot would be a nice match for the boisterous high alcohol Sangio.

 

 Chris had warned us that preliminary lab results showed the Sangiovese grapes were "out of balance" and had an "acid problem" (i.e. not enough of it). Later I ran into the Margerum guy who had been at the Vandale Vineyard and we both laughed about how much acid we had to dump into it. Poor Chris. What a trainwreck. In the final accounting Josh and I were severely shorted on our grapes.

 

The class would have to vote on whether to combine the Merlot and Sangiovese. If they voted no Josh and I would be hosed, as the Sangio would have to be gassed regularly to prevent oxidation, something he and I had no chance of keeping up with.

 

I had to be in Los Angeles the day of the vote. The vote to combine the Sangio with Merlot won by one vote, my absentee ballot carrying the day. It was a big relief. I was a little surprised at how readily my classmates would hang us out to dry.

 

Thus the class owned half of our potential Super Tuscan. Briefly the "Super Tuscan" category arose relative recently in Itlay. Super Tuscans are wines from Chianti and thereabouts that are primarily Sangiovese based, but also combined with "internatonal" (i.e. Bordeaux) varieties such as Cabernet, Merlot and Cab Franc. There are in fact some Super Tuscans with no Sangiovese or very little.

 

The top "Super Tuscans" are very prestigious and sell on the basis of their widely-recognized brand names (Sassicaia, Onellaia Tignanello, etc).

 

After John revealed his Steinbeck Vineyard project to me we both agreed that we would try to add some cab to the blend, thus creating our own Tuscan, super or otherwise.

 

Bottling day really was bottling weekend. Based on the previous rose and chardonnay experiences there was universal thinking that it would take two days to do all five barrels, 1500 bottles total, all manual labor. What we didn't full appreciate was the new bottling apparatus.

 

The class had spent the first semester based in a defunct refrigeration plant near Vandenberg AFB. It's way out in the sticks, on an obscure road that dead ends at Vandenburg, off an obscure highway that runs between Los Alamos and Orcutt, 2 towns that total perhaps 15,000 people. There's not much in between. On the way to the winery/refrigeration facility it's farms, vineyards and the occasional rancho; past our place on the approach to Orcutt to the North it's mostly nothing. A very nice drive I might add.

 

The facility near Vandenburg was great. There was an indoor area we used as a classroom and an enormous warehouse type room with a 50 foot ceiling. We were making a few barrels of wine in this room; there was easily enough space to make 1,000. Our petite inventory of home winemaking equipment was dwarfed by the cavernous, cool space. There were additional warehouses there of similar proportions that were being used for barrel storage. The owner had (and may still have) plans to create a custom crush facility (they're spreading like wildfire) but for now it was a barrel storage facility. The only people we ever saw there unconnected to the class were the occasional crew leisurely unloading old barrels and slowly moving them inside.

 

Alfredo had big plans for the school viticulture program. He had already started restoring the vineyard; his ultimate goal was to have a bonded winery on campus and even perhaps a small scale commercial wine program. There was plenty of space next to the vineyard to build a winery. Whether or not the funding was there was unknown.

 

At one point late in the first semester Alfredo had invited our Friday viticulture class to inspect the future home of the campus winery (there was a large overlap between the students in both classes). I was dismayed to be led into an abandoned office style classroom at the end of campus that was filled with dusty blueprints. The room had a high ceiling but the floorplan was barely larger than a standard classroom. After the capacious winery in Vandenberg this looked a little cramped.

 

I don't know if the school was evicted from the Vandenberg facility or if Alfredo decided it was time to bring things in-house. In any case by semester 2 of winemaking everything had been moved into our new "winery": 6 barrels of wine, all the heavy winemaking equipment (crushers, presses, pumps, etc), racks of supplies, bins, spare barrels, storage containers. There had been room for everything, and fifty more of it at Vandenberg; this room was severely cramped. I later found the campus setting to be both an advantage and liability in terms of the winemaking.


 

The conclusion to the story of Alfredo's Move to Campus is that right at the end of semester 2 we entered the "winery" to find all kinds of new goodies planted inside: there were 2 large (at least 400 gallon) steel fermenting tanks and one very large (1000 gallons+?) steel fermenting tank. There was a brand spanking new Italian crusher/destemmer, still in its carton (I believe I have neither seen a crusher/destemmer not made in Italy. Just like espresso machines). A brand new French oak barrel. Several ½ ton picking bins, stacked high. Oh, and a new bottling machine.

 

Where the room had been cramped before now it was almost impossible to navigate. In fact, doing any work in the "winery" involved spending time moving all these gigantic dormant fermenting tanks around, and then moving the wine barrels outside. It was ridiculous. The theory was that Alfredo had received some funding and decided to go for some acquisitions. Like any good bureaucracy, the administrators at AHC knew if they didn't spend it they would lose it.

 

The presence of all this useless equipment caused grumbling from the time it appeared. After the pinot noir was ruined I initiated a campaign to move the bottling up from mid-August to right now! On the last day of class we all signed up for topping duty. Wine steadily evaporates in barrel and must be replenished regularly, usually every week or 2 when the weather gets warm. This is very important, as allowing any degree of oxygen to enter the barrel will result in an oxidized wine, very undesirable, very bad tasting. Of course when class was going we would all go over to the winery (next door to the classroom) and top the wines. We would also frequently taste them and getting a little tipsy became a Saturday morning custom.

 

It was my turn to top in May. There was a searing heat wave right before and when I topped the pinot noir it was over 2 bottles low, much more than the other barrels. I then poured a taste for myself. Oh Oh. It was brown. And tasted, um, oxidized. I had mentioned to a few others that the pinot was oxidized. I had even called Norm on his cell phone to0 enlist his gravitas in trying to move up the bottling. Norm was sympathetic but not seem as emotionally invested in the wines as my classmates.  This was his last class and has very busy with his own wine stuff, i.e. his livelihood.


 

Laurie topped after me and sent out this email:

 

Those of us who have tasted and smelled the pinot noir several times over the last two weeks think it has taken a sharp turn for the worse.

We ran a free SO2 test on it (you got the results) and it showed 20 ppm, which is still pretty good.
John Beck added more SO2 to ALL of the wines last Monday (the 5th), and several of us in wine analysis are going to gather samples from every container of wine in our winery after our (last!!!) class this Wednesday and I'll trot more samples over to Vinquiry Thursday morning.

When I sniffed the pinot after class last wednesday (two days post SO2), it seemed better, but still stinky.

Two days later (Friday), I pulled a sample of it and took it to dinner with me in order for a winemaker friend to sample it. He did, and pronounced it full of TCA (cork taint, or, in this case, barrel taint). I trust his opinion because he's a chemist and has a great nose and palate.

We still need to run the tests this week, but, armed with those results, we may need to decide, as a group, to 1) make some "fixes" to the pinot (whatever that may be -- i haven't a clue, myself), or 2) go ahead and bottle it 'early' to get it out of that barrel, if that barrel is indeed the culprit. Sterile filtration may help this wine recover, or so I've been told. Or, 3) we can do nothing and leave it be.

The winery itself has been much cooler since the heat spike of April 26th/27th, but temperatures are forecast to be heading up again this week.

Does anyone recall if the pinot barrel is one of the older ones??

 

Here was my chance to revive my plea for an accelerated bottling date:

 

IMHO the pinot noir is a write-off (it is in the 1 year old barrel and I
still belive it is oxidized rather than TCAed).

IMHO part II the next heat wave may effectively destroy the remainder of the
wines, so I think they shhould all be bottled ASAP. Young wines are more
sensitive to temperature fluctuations or high heat and that room is
enventilated and uncooled. The only realistic alternative is for the class
to pool some cash and buy a portable A/C unit to try to keep the temp below
75 - I am willing to contribute.

M "Your Humble Servant" S

 

 

I did not get much support for the early bottling date. I did get some offers to chip in for an air conditioner. I subsequently discussed it with John B, who was dead set against early bottling and in fact he felt the pinot was not especially damaged. I played my (only) hole card and remarked I might bottle the Sangio early simply due to my heat paranoia. John didn't want to hear that; both he and I wanted to try that Super Tuscan thing, if I pulled the plug it would just complicate everything. He brought up the air conditioner idea again and I agreed to drop my early bottling campaign if air conditioning was installed. Personally I wanted the wines to age longer anyway, plus everyone had already made plans for the mid-August date.

 

Sure enough there were 2 air conditioners installed, in the last bit of available floor space. One was a modern unit, more suited to a living room, that was set to run continuously. I believe John may have bought this himself but I don't know. Some weeks later, not long before bottling a gigantic, weathered "solar-powered" contraption appeared that officially was an air conditioner. I'm sure this was salvaged from some remote corner of the school by Alfredo, who of course had blown all his funding on shiny new equipment for the near and far future. No one had any idea how to use it (it looked like simply turning it on might cause an explosion), and it had to be moved out first before anything else could be accessed. At one point I suggested simply leaving it outside; although people will steal anything, I couldn't see any downside in someone stealing this thing. As luck would have it the rest of the summer has stayed fairly cool.

 

The bottling went smoothly on Saturday, It went better than smoothly - it exceeded everyone's most optimistic expectations. All due to the bottling machine. The previous 2 bottling runs had been bottlenecked by the previous bottler, a small trough that fed 6 nozzles. Not just home winemaking but crappy home winemaking. The trough reminded me of a miniature urinal and it had only a rough fill level control, which led to much eyeballing and manual adjustments. Terrible.

 

The new bottler had a precise level adjustment and a trough that held several cases of wine, so we could run the pump smoothly into the trough, and then watch it cascade prettily into the bottles, which were filled at the exact preset level. Home winemaking, but now way up in class.


 

 

Early on we knew it was going to be a luxury ride. The first barrel was done in an hour. By the end we were running so smoothly the 2 barrels bottled after lunch took 1½ hours. We took a leisurely lunch break. We drank wine at lunch, We drank wine after lunch. We drank beer before lunch. It was all done by 3:30 and cleanup and loading was done by 4:30. We had 150+ cases of wine and a good feeling about life and winemaking classes. Alfredo, reviled for being an acquisitionist buffoon, was a hero. My labels looked so-so but they worked. And the best thing was there was a post-bottling party at Terry's that night. I had been a little worried over everyone's work ethic the morning after a typical class party, but now it didn't matter. The work was done, and the ethic would be drinking wine all night.

 

I ended up with 5 cases of my Sangio Tuscan-a-rama, 2 cases of the Cabernet Franc and a case each of John's 2 Steinbeck wines. That's in addition to 2 cases of chardonnay, so it's a nice haul. I left the Pinot Noir behind, which had been adulterated with enough acid to turn the color from brown to maroon as well as improve the test results. It now tastes like tartaric acid fortified with alcohol rather than oxidized pinot noir.

 

I've had a Sangio and Cab Franc since the weekend - how could I resist? The Sangio blend is already tasty and I think will be a solid winner. I was by far the most involved with this wine so it's gratifying. Am I the winemaker of record? Maybe slightly more than anyone else but although I made many of the decisions regarding the process, it's hard to say there was a "head winemaker" calling the shots. Over time I may fudge that fact a bit.

 

The Cabernet Franc has good depth of flavor and a nice mouthfeel. Those deep flavors don't taste that good at the moment but there's some stuffing here. I'm optimistic. 

 

The party at Terry's was a typical class party. Lots of very good wine was consumed, as well as lots of food. The winemaking class was, to a man and woman, a serious bunch of winos. As a bonus we were cracking our own wines tool, which held up well versus the "real" wines.

 

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